此(ci)設備(bei)由爐(lu)殼、加熱室(shi)、真(zhen)(zhen)空(kong)系(xi)統、電控系(xi)統、充放氣(qi)系(xi)統、水(shui)冷系(xi)統、氣(qi)動系(xi)統以及加熱電源等部分組成，為臥式結(jie)(jie)構(gou)真(zhen)(zhen)空(kong)燒結(jie)(jie)和(he)熱處(chu)理通用(yong)爐(lu)，適用(yong)于粉(fen)末冶金制(zhi)品的燒結(jie)(jie)和(he)真(zhen)(zhen)空(kong)熱處(chu)理。電源、電氣(qi)控制(zhi)、爐(lu)體結(jie)(jie)構(gou)、溫(wen)度測量與控制(zhi)、真(zhen)(zhen)空(kong)系(xi)統以及附件等均采用(yong)國內最先進技術(shu)，關鍵配件與元器件采用(yong)著(zhu)名(ming)制(zhi)造商。

1.爐殼(ke)為臥式單室，雙層水(shui)冷夾套結構，以(yi)(yi)便于安裝和確(que)(que)保(bao)設(she)備在正(zheng)常工作時不(bu)會影響周(zhou)圍的環(huan)境溫度。爐殼(ke)由爐體(ti)(ti)、爐門(men)(men)、爐門(men)(men)鎖緊機構、爐門(men)(men)支(zhi)承鉸鏈等部(bu)件組成。爐體(ti)(ti)上(shang)有(you)(you)(you)真空系統(tong)抽(chou)氣(qi)接(jie)囗(wei)、水(shui)冷電極接(jie)囗(wei)、安全閥(fa)接(jie)囗(wei)、充放(fang)氣(qi)接(jie)囗(wei)等。爐體(ti)(ti)及其(qi)接(jie)管(guan)內表(biao)面除銹拋光。爐殼(ke)上(shang)沒(mei)有(you)(you)(you)動(dong)密(mi)(mi)封(feng)件，不(bu)會出現粉塵或(huo)金屬揮發物(wu)劃傷運動(dong)件而漏(lou)(lou)氣(qi)，同時所有(you)(you)(you)較(jiao)熱的接(jie)囗(wei)加有(you)(you)(you)水(shui)冷或(huo)采用耐高(gao)溫密(mi)(mi)封(feng)圈密(mi)(mi)封(feng)，所以(yi)(yi)爐內處(chu)在高(gao)溫狀態時對密(mi)(mi)封(feng)也沒(mei)有(you)(you)(you)任何影響。爐體(ti)(ti)、爐門(men)(men)、水(shui)冷部(bu)件均經過嚴格(ge)的水(shui)壓或(huo)氣(qi)壓試驗，以(yi)(yi)確(que)(que)保(bao)焊縫質量而不(bu)發生滲漏(lou)(lou)，整機裝配(pei)后再用儀器進行嚴格(ge)的檢漏(lou)(lou)，確(que)(que)保(bao)壓升率指標小于0.67Pa/h長期穩定不(bu)變。爐殼(ke)上(shang)設(she)有(you)(you)(you)觀察窗(chuang)，可隨時觀測(ce)工作區溫度變化情(qing)況。

2.熱(re)室為圓形結構；復合碳(tan)氈(zhan)+碳(tan)纖維(wei)(wei)氈(zhan)+硅酸鋁纖維(wei)(wei)氈(zhan)組(zu)成(cheng)隔(ge)(ge)熱(re)層結構具有(you)良(liang)(liang)好的(de)隔(ge)(ge)熱(re)效(xiao)果，減少了加(jia)熱(re)功率損耗，達到節能目的(de)；石(shi)墨(mo)發(fa)熱(re)體均勻合理(li)的(de)布置在工作(zuo)區(qu)周圍，由(you)晶(jing)閘管(guan)調(diao)功器供電(dian)加(jia)熱(re)。高溫絕(jue)緣(yuan)件(jian)支撐發(fa)熱(re)體并(bing)(bing)起絕(jue)緣(yuan)作(zuo)用；新(xin)型水冷紫銅(tong)電(dian)極具有(you)良(liang)(liang)好的(de)導(dao)電(dian)性能。工件(jian)及料(liao)盒放置于由(you)石(shi)墨(mo)立柱及承重橫(heng)梁組(zu)成(cheng)的(de)爐床之(zhi)上(shang)；加(jia)熱(re)室外框采用不銹鋼材料(liao)，并(bing)(bing)焊接有(you)可(ke)靠的(de)加(jia)強(qiang)筋保證了高溫強(qiang)度，防止高溫變形。

3. 真(zhen)空(kong)系統及其(qi)配置：由KT-300擴(kuo)散泵(beng)+2X-70型旋片泵(beng)、DDC-JQ80型電磁真(zhen)空(kong)帶充氣閥(fa)、高真(zhen)空(kong)擋板閥(fa)、真(zhen)空(kong)管(guan)路、不銹鋼波(bo)紋管(guan)及橡膠(jiao)密封(feng)圈等組成。靈(ling)活合理的使(shi)用不銹鋼波(bo)紋管(guan)降低機械(xie)震動與噪音，并(bing)補償裝配誤差。國內一流的配套產品保證設備整(zheng)體優異性能，并(bing)保證及時(shi)良好的售(shou)后服(fu)務（信息(xi)來(lai)源：真(zhen)空(kong)爐）。

4. 電(dian)控(kong)(kong)(kong)(kong)系統(tong)(tong)（即控(kong)(kong)(kong)(kong)制(zhi)(zhi)系統(tong)(tong)）：主要由抽(chou)真空控(kong)(kong)(kong)(kong)制(zhi)(zhi)、加熱控(kong)(kong)(kong)(kong)制(zhi)(zhi)、溫(wen)度(du)記(ji)錄、冷卻控(kong)(kong)(kong)(kong)制(zhi)(zhi)等(deng)組成(cheng)。控(kong)(kong)(kong)(kong)制(zhi)(zhi)系統(tong)(tong)集中(zhong)在控(kong)(kong)(kong)(kong)制(zhi)(zhi)柜中(zhong)，控(kong)(kong)(kong)(kong)制(zhi)(zhi)面板(ban)上(shang)(shang)設(she)計(ji)模擬屏，模擬屏上(shang)(shang)的帶燈(deng)按紐及轉換(huan)開關(guan)用(yong)(yong)(yong)來(lai)完成(cheng)各種操(cao)作及指(zhi)(zhi)示(shi)過(guo)程狀態(tai)，面板(ban)上(shang)(shang)的紅色閃光指(zhi)(zhi)示(shi)燈(deng)用(yong)(yong)(yong)來(lai)顯示(shi)各種報警(jing)。控(kong)(kong)(kong)(kong)制(zhi)(zhi)部分(fen)(fen)以一臺OMRON公(gong)司生產(chan)的可編程控(kong)(kong)(kong)(kong)制(zhi)(zhi)器(qi)為中(zhong)心，配以空氣開關(guan)、按鈕、接觸器(qi)、繼電(dian)器(qi)、指(zhi)(zhi)示(shi)燈(deng)等(deng)元器(qi)件(jian)組成(cheng)。溫(wen)度(du)控(kong)(kong)(kong)(kong)制(zhi)(zhi)部分(fen)(fen)由晶閘管調功(gong)器(qi)、熱電(dian)偶、控(kong)(kong)(kong)(kong)溫(wen)微機實現(xian)微機程序控(kong)(kong)(kong)(kong)溫(wen)，抽(chou)空控(kong)(kong)(kong)(kong)制(zhi)(zhi)采用(yong)(yong)(yong)數顯復合真空計(ji)，該儀(yi)器(qi)輸出開關(guan)信號，進入PLC后完成(cheng)泵、閥(fa)等(deng)的自(zi)動(dong)控(kong)(kong)(kong)(kong)制(zhi)(zhi)。整個過(guo)程采用(yong)(yong)(yong)液晶無紙記(ji)錄儀(yi)進行記(ji)錄監(jian)控(kong)(kong)(kong)(kong)，并顯示(shi)爐子運行過(guo)程中(zhong)溫(wen)度(du)值及真空度(du)相對滿(man)量程百分(fen)(fen)比、記(ji)錄溫(wen)度(du)及真空度(du)趨勢曲線。全(quan)部工況動(dong)作采用(yong)(yong)(yong)安全(quan)聯鎖(suo)保(bao)護(hu)，可實現(xian)手動(dong)和自(zi)動(dong)控(kong)(kong)(kong)(kong)制(zhi)(zhi)及相互切換(huan)操(cao)作。電(dian)器(qi)元件(jian)采用(yong)(yong)(yong)天(tian)津梅(mei)蘭日蘭和上(shang)(shang)海施耐德廠生產(chan)的產(chan)品。

5. 充(chong)放氣系統：由手動球(qiu)閥、電磁閥、管路、氣壓(ya)表等組成。充(chong)氣壓(ya)力到達(da)壓(ya)力上限(xian)設(she)定點(dian)可(ke)自動停止充(chong)氣，當低于壓(ya)力下限(xian)設(she)定點(dian)又可(ke)自動補氣。

6. 水冷系統：由集成式進水組件、回水箱、不銹鋼球閥、鋁(lv)塑復(fu)合管及接(jie)頭組成。

7. 氣(qi)(qi)(qi)動(dong)系(xi)統：由二位(wei)五通(tong)閥、氣(qi)(qi)(qi)路(lu)管件(jian)、氣(qi)(qi)(qi)源(yuan)處理(li)三聯(lian)件(jian)等(deng)組(zu)成，保證氣(qi)(qi)(qi)源(yuan)的(de)清潔與各氣(qi)(qi)(qi)動(dong)部件(jian)有足(zu)夠的(de)氣(qi)(qi)(qi)源(yuan)供給。